Gaskets are commonly used in various industries. They work as a seal to hold two parts together mainly to prevent leakage and facilitate smooth functioning of a machine/appliance. They are made using different kinds of materials including plastic, rubber, silicone, felt and metal to name a few. The material is chosen on the basis of the usage of the gasket and so is its shape and size. Gaskets come in different shapes and types such as flange and ring gaskets, manway & boiler gaskets and O-ring gaskets. While all these types of gaskets are available in different sizes in the market however you also have the option to get a custom gasket matching your exact requirement. The demand for custom gaskets is quite high owing to the number of benefits they offer. Let us take a look at why there is so much emphasis on the use of custom gaskets and what all to consider while buying them from gasket manufacturers in India to ensure they serve the purpose perfectly well.
Benefits of Custom Gaskets
Custom gaskets, as the name suggests, are customized to match the exact requirement of the user. They provide a strong grip and ensure a smooth operation. This is one of the main reasons why they are preferred over the readymade gaskets that are readily available in the market. However, this is just one reason for their popularity. There are a host of other benefits that custom gaskets offer. Here is a brief look at each of these benefits:
Reliability Factor
Custom gaskets are far more reliable in comparison to the readymade ones available online as well as in the local markets. This is because they are designed keeping in mind the precise build, size and material of the components they need to be affixed to. There is almost no chance of the grip being loose or the gasket being smaller than the actual requirement. Custom gaskets fit absolutely well and allow a seamless operation. Thus, they are much more reliable. The chances of accidents (minor or major) arising due to gaskets minimize substantially with the use of custom gaskets.
In case, there is a gap and the gasket doesn’t fit properly then the gasket manufacturers are liable to rectify the issue so that it matches the size and shape of the components that need to be sealed together.
High on Quality
When you go for a custom gasket, you get to choose its material. You can select the material otherwise also but only from the available options. When you opt for a ready-made gasket, you may choose between a rubber, metal, fiberglass, felt, nitrile or plastic gasket but you can never be sure about the quality of these materials. You can even pick a gasket made of neoprene, teflon, paper or cork but the issue remains the same. In order to save a few bucks, many manufacturers use low quality material due to which the gaskets wither quickly. They are unable to withstand the pressure exerted on them and need to be replaced frequently. You can get custom gaskets made with top quality material as you get to choose the material. Thus, custom gaskets boast of high quality.
No Modification Required
Since you already provide all the instructions and share your requirement with the manufacturer, you do not require getting the gasket modified to fit your equipment properly. As stated earlier, just in case it still doesn’t fit well, you do not have to bother about modifying or replacing it. The manufacturer will check the issue and modify it at his end to match the requirement.
Cost-Effective
Custom gaskets also prove to be cost-effective as they are high in quality and work efficiently for a long period of time. You do not require spending money on repairing them. They are sturdy and durable. Thus, there is no need to replace them frequently unlike the readymade ones that wear out quite quickly and need replacement.
Time Efficient
Custom gaskets do not only help reduce the cost but also save a lot of time. How? You spend a lot of time in hit and trial when you choose readymade gaskets, don’t you? In many cases, you bring home multiple gaskets to check which one matches your requirement. If none of them fits well, you require contacting the manufacturer to modify it. You also end up wasting time on their repair and replacement. However, this is not the case with custom gaskets. Hence, they help save a lot of time and effort.
Choose a Reputed Gasket Manufacturer
Whether you go for a custom gasket or a readymade one, choosing a trustworthy manufacturer is of utmost importance. Only a gasket manufacturer of good repute will deliver a quality product. You should particularly look for a manufacturer who has goodwill in the market if you want to get a custom gasket. This is because you won’t just go and purchase the product from him, you will have to explain your requirement and coordinate with him at various steps during the manufacturing process. You can trust the quality of the product manufactured by a reliable manufacturer. Such manufacturers have a team of skilled workers and also have the best equipment in place to create high quality gaskets. They also possess good interpersonal skills. Thus, dealing with them is easier. Nevertheless, before finalizing the deal we suggest you compare and contrast their rates with the market rates to strike a good deal.
In conclusion, custom gaskets are a far better option than the readymade ones available in the market. It may take some time to get them designed but they are totally worth it as they are reliable, sturdy, durable and cost effective. As you go shopping for this product, just make sure you choose a trustworthy manufacturer. You can see the reviews of gasket manufacturers online to check their credibility before you finalize the deal. If you need to give a bulk order then it is a good idea to visit their manufacturing unit to have a look at the kind of machinery they use and the efficiency of their employees. Do let us know if you require further information in this regard.
